Technical Specifications
Name
Organic Fertilizer Production Line
Process
4 Hours Biological Deodorant
Capacity
10-220t / Day Customized
Application
Farms, Organic Fertilizer Plants
Raw Material
Food Waste, Manure, Farm Waste
Output
Powder or Granulated
Specification
12000*2400*3800mm
Product Overview
The fermentation process of this production line is designed in a closed space, divided into four key parts: mixing and deodorizing, fermentation and decomposing, air supply and exhaust, and monitoring and control. Equipped with PLC intelligent automatic control, it handles material mixing, inoculation, and deodorization efficiently. It serves as an ideal solution for large-scale farms and regional manure centralized treatment.
This equipment is widely used for solid organic wastes such as livestock and poultry manure, agricultural straw, biological feed, kitchen waste, and urban sludge. It features stirring, conveying, heating control, and rapid enzymatic hydrolysis for high-quality organic fertilizer production.
✓4 Hours Deodorization: Rapid odor removal system.
✓48 Hours Production: Completed fertilizer in two days.
✓Low Energy: Only 7-10 kWh required for each side.
✓Optimal Moisture: Final fertilizer water content < 40%.
Key Advantages
Environmentally Friendly: No waste water or waste gas is produced during the production process, ensuring energy saving and environmental protection.
Advanced Technology: Utilizes multi-stage fermentation and multi-stage turning and tossing. It independently controls temperature and oxygen consumption at all levels, allowing macromolecular substances to decompose fully within 48 hours.
Cost Efficiency: Features a waste heat recovery system, requiring no additional heat source. Automated production allows for one-person operation, significantly reducing labor and time costs.
Processing Workflow
1. Moisture Adjustment: Manure with moisture below 75% is adjusted to 60% using auxiliary materials.
2. Fermentation: Material is heated to 60°C to multiply microbial fermentation bacteria, decomposing cellulose, protein, and fat.
3. Discharge: Material is discharged after approx 3 hours and transferred to the ripening area.
4. Ripening: Piled for 7-10 days until the temperature drops naturally and the odor is eliminated.
Applications & Materials
Suitable Raw Materials:
- Animal manure (Pig, Sheep, Cow, Poultry)
- Food waste & Kitchen waste
- Farm & Ranch organic waste
- Slaughterhouse organic waste
- Animal carcasses harmless disposal
Frequently Asked Questions
How long does the deodorization and fertilizer production take?
The system achieves biological deodorization in just 4 hours and can produce high-quality organic fertilizer within 48 hours.
What is the daily processing capacity of the machine?
The daily processing capacity is customizable, ranging from 10 to 220 tons per day depending on the specific model and requirements.
Is the production process environmentally friendly?
Yes, the production line is designed to be eco-friendly. It produces no wastewater or waste gas during the entire fermentation process.
What types of waste can this equipment process?
It is suitable for various solid organic wastes, including livestock manure, agricultural straw, kitchen waste, urban sludge, and even animal carcasses.
How energy-efficient is the system?
The system is highly efficient, consuming only 7-10 kWh of electricity for each unit of material processed, thanks to its integrated waste heat recovery system.
Can I get a customized solution for my specific farm size?
Absolutely. We design and customize the entire production line, including capacity and equipment layout, based on your target budget and processing requirements.