Compost Machine/ Industrial Automatic Organic Waste Compost Machine Fermentation Tank | 45-220 m³ Capacity High Efficiency

Product Description

Vertical Fermentation Tank

High Efficiency Vertical Fermentation Tank for Organic Fertilizer Production

Vertical fermenters can treat organic waste such as pig manure, chicken manure, cow manure, sheep manure, mushroom residue, traditional Chinese medicine residue, and crop straw. They complete the harmless treatment process in 10 hours, occupying minimal space and ensuring zero pollution (enclosed fermentation). They also completely eliminate pests and eggs (adjustable to a high temperature of 80-100°C), making them an ideal choice for waste resource utilization in livestock farming, circular agriculture, and ecological agriculture. Custom capacities ranging from 5 to 150 m³ are also available. During the fermentation process, aeration, temperature control, stirring, and deodorization are automatically controlled. A pneumatic discharge mechanism activates for rapid discharge. The entire process is fully automated, requiring no operator intervention.
Technical Design

Structural Components

1
Tank: Constructed of welded high-strength steel plates or stainless steel, it offers pressure-resistant sealing and minimizes odor leakage.
2
Agitation System: Top/bottom motors drive the vertical mechanism, regularly stirring the feed to prevent compaction and ensure uniform oxygen and temperature.
3
Temperature Control System: Maintains a stable temperature within the tank at 55-75°C, accelerating microbial activity and sterilizing insect eggs.
4
Aeration System: Aeration pipes and air distribution plates introduce compressed air for oxygenation, preventing anaerobic odors.
5
Inlet and Outlet: The inlet is located at the top and the outlet at the bottom, supporting continuous or batch loading.
6
Exhaust Gas Treatment System: Directs ammonia, CO2, and other gases to a deodorization device for safe discharge.
7
Control System: Equipped with a PLC control cabinet for automatic parameter management and remote monitoring.

Technical Specifications

Model Heating Power (low) Stirring Power (low) Feeding Type Dimensions (mm)
ASLFT-10 4 11 Conveyor 2400×2400×6900
ASLFT-20 4 18.5 Conveyor 3100×3100×6500
ASLFT-30 4 7.5 Bucket 4000×4000×7000
ASLFT-100 4 7.5 Bucket 5000×5000×8500

Application Scenarios

Application 1
  • Livestock Waste: Processing pig, cattle, and poultry manure into organic fertilizer.
  • Agricultural Residue: Degrading straw and food waste for biogas or compost.
  • Biofertilizer Production: Controlling 55-75°C to kill pathogens for commercial standards.
  • Industrial Organic Waste: Treating food processing and pharmaceutical residue.
  • Municipal Sludge: Reducing moisture and killing bacteria for land reclamation.

Product Gallery

Frequently Asked Questions

What types of raw materials can be treated?
The system can process various organic wastes, including pig, chicken, cow, and sheep manure, mushroom residue, crop straw, food waste, and municipal sludge.
How long does the fermentation process take?
The harmless treatment process is highly efficient and can be completed in as little as 10 hours, depending on the material composition.
Does the tank eliminate pathogens and pests?
Yes. The system maintains temperatures between 55-75°C (adjustable up to 80-100°C), which completely eliminates pests, eggs, and harmful pathogens.
Is the fermentation process environmentally friendly?
Absolutely. The enclosed vertical design ensures zero pollution, and the integrated exhaust gas treatment system handles odors and gases before discharge.
Can the operation be managed remotely?
Yes, the system is equipped with a PLC control cabinet that allows for fully automated, unmanned operation and remote monitoring of all parameters.
What are the available capacities for the tanks?
We offer custom capacities ranging from 5 m³ to 150 m³ to suit different scales of livestock farming or industrial waste processing.

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