Fertilizer Manufacturing Equipment for USA & Canada - Robust Construction, Easy Maintenance, China Factory Direct Supply

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Product Description

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Basic Information

Model NO.:ZL 25/28/30/32/45
Type:Fertilizer Granulator Machine
Voltage:380/220
Certification:CE, ISO
Granule Size:1-8mm
Granulation Rate:>98%
Process:Wet Granulation
Capacity:1-10 T/H

Product Description

Disc Granulator Overview

Disc Granulator (Pan Pelletizer) Overview

The Disc Granulator is primarily used for organic fertilizer granulation. Featuring an integral circular arc structure, it boasts simple design, high granulation efficiency, reliable performance, easy operation, long service life, and low investment cost. It is an ideal solution for granulating organic fertilizers and compound fertilizers.

Disc Granulator Details 1 Disc Granulator Details 2

Working Principle

The granulator employs an inclined rotating disc with an adjustable angle range of 35°-55°. The main motor drives, via a pulley and belt, a reducer which transmits power to a pinion gear. As the granulation disc rotates continuously, a spray system ensures even binding of the material, forming spherical pellets.

Under the combined action of centrifugal force and gravity, the material rolls and adheres together, forming spherical granules. Finished pellets are automatically discharged once they reach the desired size (typically 2-10mm).

Main Components

  • Frame: Constructed from high-quality channel steel welding for robust support.
  • Adjustment Mechanism: Facilitates operation and angle adjustment of the disc.
  • Transmission System: Core motor and reducer system ensuring smooth power transmission.
  • Granulation Disc: Features a circular arc design with a pelletizing success rate exceeding 93%.
  • Cleaning Device: Removes powdery material adhering to the disc bottom.

Key Advantages

  • Smooth startup with flexible V-belt transmission.
  • Reinforced disc base with multiple radial steel plates.
  • Stable operation without the need for anchor bolts.
  • High-frequency quenching of gears for 2x service life.
  • Uniform and polished spherical pellets.
  • Easy adjustment of disc angle and moisture.
  • Low power consumption (1-10 t/h capacity).
  • Wide applicability for NPK and organic fertilizers.

Best for: Small farms, organic fertilizer producers, and compound fertilizer blending plants.

Technical Specifications

Model Disc diameter Edge height Speed Volume Power Capacity
ZL252500mm500mm13.6r/min2.5m³7.5kw1-1.5t/h
ZL282800mm600mm13.6r/min3.7m³11kw1-2.5t/h
ZL303000mm600mm13.6r/min4.2m³11kw2-3t/h
ZL323200mm600mm13.6r/min4.8m³11kw2-3.5t/h
ZL454500mm600mm12.28r/min6.1m³37kw10t/h

Our Product Range

We specialize in manufacturing high-quality granulation equipment for diverse industrial demands:

Full Product Lineup
Double Roller Extrusion Drum Granulator Flat-Die Extrusion
Double Roller Extrusion: Efficient for compact granules.
Drum Granulators: Mixing and granulating in one step.
Flat-Die Extrusion: Versatile for low energy use.
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Manufacturing & Service

As a National High-Tech Enterprise, we provide turnkey project solutions from process design to commissioning. Our equipment has reached over 100 countries worldwide.

Production Facility Shipment 1 Shipment 2

After-Sales Commitment

  • 24/7 Technical Support for immediate assistance.
  • Rapid response to quality or operational issues.
  • Professional on-site installation and operator training.
  • Dedicated contract management and systematic tracking.
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Frequently Asked Questions

Are you a direct manufacturer?
Yes, we provide one-stop production, processing, and sales services, eliminating middlemen to ensure competitive pricing.
What materials can I process with your equipment?
Our machines process a variety of materials for feed pellets, compost, manure, and chemical fertilizers. We recommend models based on your specific material.
How quickly can you deliver?
Standard models ship within 15 days. Customized solutions typically take 15-30 days depending on the project scope.
Can I produce different sized particles on one line?
Yes, our production lines are multifunctional. By customizing moulds or adjusting disc angles, you can easily control the size of the final granules.
How do I choose the most suitable machine?
Simply provide your raw materials, required capacity (tons/hour), and desired final particle size. Our engineers will design the optimal configuration for you.
Do you accept custom machine requests?
Certainly. Our engineering team can adapt designs to meet your unique specifications and production requirements.

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