CE Certified Bedding Regeneration Equipment (1-3 Day Cycle) - Fermenter, Composting Equipment

Customization: Available
After-sales Service: 0086 400 6053 365
Type: Fecal Treatment Equipment

Product Description

Basic Information

Model NO.
WCDL-3
Usage
Fecal Dehydration Fermentation
Application
Cow
Power Source
Electric
Equipment Type
Air Duct
Prevention Type
Aerobic Fermentation
Computerized
Computerized
Certification
ISO9001:2008, CE
Warranty
2 Years
Dimensions
18m x 3m x 2.8m
Power
24kw/35kw
HS Code
8479899990

Product Description

The bedding material production system is an efficient system independently developed to separate undigested fibrous matter from cow manure as organic bedding. The system, consisting of a spiral extruder separator and a set of drums, enables the production of fresh organic litter on the farm every day, with a minimum of 48 cubic meters of litter. The aerobic fermentation process is carried out at 60-75 °C with a fermentation time of 8-36 hours. No external heat source is required; the biological process is monitored by temperature sensors and air flow is adjustable. This system guarantees cow health and increased milk production using on-farm resources.

Capacity Item Specification Suitability
System A 12m - 30m 700 to 1000 lactating cows
System B 18m - 45m 1500 to 2000 lactating cows
Traditional Bedding Bedding Production System
Unclear microbial load levelReduced microbial load in environment
Rapid equipment wear and tearMinimal equipment wear
Guaranteed supply not assuredContinuous supply of raw materials
High storage & purchase costsEconomic & Environmental protection
Large amount of laborLow workload & circular use

Standard Yield Parameters

Operating Temperature60-75 ºCOptimized biological process
Fermentation Time8-36 hoursDepends on manure management
Litter Yield (12-30 model)Up to 30m³/dayMaximum value
Litter Yield (18-45 model)Up to 45m³/dayMaximum value

Detailed Equipment Photos

System Main Subject
Full System Overview
Fecal solid-liquid separator
Fecal solid-liquid separator (1-2 units)
Equipment View 2
Main Processing Unit
Feed motor
Feed motor and negative pressure fan
Drive motor
Drive motor
Temperature sensor
Precision Temperature Sensor
Components
Components Detail

About the Manufacturer

The company is a high-tech enterprise specialized in the design and construction of modern livestock farms, and the production of breeding and manure treatment equipment. With a production base located in an Economic and Technological Development Zone, the facility includes 2700 square meters of office area and 6500 square meters of production workshops. We specialize in dairy farm equipment: headlocks, barns, fans, brushes, spray systems, manure scrapers, and bedding material production systems. Our sales network covers more than 10 provinces and autonomous regions, having won trust for high quality and practical solutions. The company focuses on R&D with 24 national patented technologies, aiming for efficient, durable, and energy-saving agricultural development.

Workshop
Facility

Frequently Asked Questions

1. Why does the control system fail to start after power-on?
Check if there are unresolved alarms on the display or if there is a power phase sequence error. Correcting the phase sequence or clearing the specific equipment alarm usually resolves this.
2. What causes the fermentation temperature to stay lower than expected?
Common factors include insufficient material inside the drum, excessive moisture content in the input material, or a malfunctioning ventilation fan. Ensure a balance of incoming/outgoing materials and monitor moisture levels.
3. How to handle an overload alarm during operation?
Check if the material concentration is appropriate or if a foreign object is blocking the sieve. Adjusting concentration and cleaning the sieve are the standard solutions.
4. What if the separator cannot restart after a shutdown?
This is often caused by the separator being filled with material. You should reduce the weight at the discharge port, manually reverse it, and then attempt a normal start. Always let the machine idle for 20 seconds before a planned shutdown.
5. Why is the moisture content of the finished cushion material too high?
This usually indicates that the internal fermentation temperature did not reach the set value, or there was insufficient ventilation during the process. Refer to temperature and fan management protocols.
6. Is daily maintenance necessary for the system?
Yes, good daily maintenance is a necessary condition to ensure normal operation and longevity of the equipment. Please follow the provided daily maintenance schedule for optimal performance.

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