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The bedding material production system is an efficient system independently developed to separate undigested fibrous matter from cow manure as organic bedding (ZL2020 2 1129532.2). The system, consisting of a spiral extruder separator and a set of drums, enables the production of fresh organic litter on the farm every day, with a minimum of 48 cubic meters of litter.
The system is produced and developed with international automation technology, the aerobic fermentation process is carried out at 60-75 °C, the fermentation time is 8-36 hours, there is no need to increase the external heat source, the biological process is monitored by a temperature sensor, and the air flow can be adjusted. The organic bedding, which is produced free of charge from its own resources, is a guarantee for the health of the cows and the increase in milk production.
| Model/Image | Specification | Application Range |
|---|---|---|
|
12m - 30m | Suitable for 700 to 1000 lactating cows |
|
18m - 45m | Suitable for 1500 to 2000 lactating cows |
| Traditional Bedding | Bedding Production System |
|---|---|
| Microbial load level is unclear | Reduced microbial load in the environment |
| Causes rapid equipment wear and tear | Small equipment wear and tear |
| Cushioning material supply not guaranteed | Continuous supply of raw materials |
| Padding cannot be processed | Easy to use and handle |
| High storage cost | Economy and Environmental Protection |
| Large amount of labor | Low workload |
| High purchase cost | Circular use |
| Higher cost of fecal treatment | Reduced the cost of manure treatment |
| --- | Improved comfort and health of cows |
| --- | Reduced irritation to cow skin |
| Operating temperature in the drum | 60-75 ºC | Biological aerobic process |
| Fermentation time | 8-36 hours | Depends on manure management |
| Litter yield (Small) | 30m³/day | Maximum value |
| Litter yield (Large) | 45m³/day | Maximum value |
Full System Subject
Fecal solid-liquid separator (1-2 units)
Feed motor and negative pressure fan
Drive motor
Temperature sensor
We are a high-tech enterprise specialized in the design and construction of modern livestock farms, and the production of breeding and manure treatment equipment. Our facilities include advanced production workshops and offices dedicated to dairy farm equipment innovation.
Our product range includes: headlocks, barns, fans, cattle brushes, spray systems, manure scrapers, animal waste treatment systems, and bedding material production systems. With 24 national patented technologies, we focus on efficient, practical, durable, and energy-saving solutions to meet the rapid development of the dairy industry.
We are a professional and comprehensive dairy farm equipment supplier integrating R&D, production, and sales with about 20 years of experience.
Sure, we warmly welcome all visitors to our company. We can arrange pickups at the airport and station for your convenience.
We have skillful production teams, excellent workmanship, and strict QC protocols. Our reputation is built on high-quality standards maintained over two decades.
We provide complete dairy farm solutions including rolling curtains, ventilation fans, cow headlocks, free stalls, cow brushes, manure scrapers, and cow mats.
The system produces recycled organic bedding from cow manure, which is hygienic due to high-temperature fermentation, improves cow comfort, and significantly reduces farm operating costs.
No, the system utilizes a biological aerobic fermentation process that naturally reaches 60-75 °C without the need for an external heat source, making it highly energy-efficient.
