Versatile Organic Waste Composting Solutions: Turn Cow Dung, Food Scraps, Agricultural Waste Into Fertilizer with Disc & Wheel-Type Machines

Product Description

Wheel Disc Compost Turner Machine

Wheel Disc Compost Turner Machine

The Wheel Disc Compost Turner Machine is a professionally engineered solution designed for the bio-fermentation process of organic waste. It is widely utilized in organic fertilizer production to perform efficient mixing, cooling, oxygen infusion, and material transfer, ensuring optimal fermentation conditions.

Product Overview

  • Power: 44–45.6 kW
  • Processing Capacity: 280–600 m³/h
  • Working Depth: Up to 1500-1600mm
  • Large Span: 6m to 30m customizable

Applicable Materials: Livestock manure, straw, distillery residues, cake meals, sludge, and other organic wastes.

Applications: Organic fertilizer plants, sewage treatment plants, large-scale seedling substrate factories, compound fertilizer plants, sugar mills, and microbial fertilizer plants.

Technical Parameters

Model Disc Diameter Working Width Working Depth Power Capacity
XGFP-6000Φ1600mm5600mm1000-1500mm44kw280-600m³/h
XGFD-10000Φ1600mm9600mm1000-1500mm44kw280-600m³/h
XGFP-15000Φ1600mm14600mm1000-1500mm44kw280-600m³/h
XGFP-6000 (v2)Φ2200mm5600mm1200-1600mm44kw280-600m³/h
XGFD-10000 (v2)Φ2200mm9600mm1200-1600mm45.6kw280-600m³/h
XGFP-20000Φ2200mm19600mm1200-1600mm45.6kw280-600m³/h
XGFP-30000Φ2200mm29600mm1200-1600mm45.6kw280-600m³/h

Working Principle & Performance

The machine moves longitudinally to the rear of the material layer, activating rotary discs that lift and throw material backward. This symmetrical high-speed rotation achieves uniform cutting, significantly increasing oxygen contact and promoting aerobic fermentation.

Processing Effects
Equipment Detail 1 Equipment Detail 2

Equipment Advantages

  • High Efficiency: Shortens the maturation cycle by 7–10 days and increases organic matter content by over 15%.
  • Advanced Control: Dual-wheel design with forward/reverse rotation and lifting function, controlled via PLC or remote.
  • No Dead Angles: Thorough mixing ensures uniform fermentation quality across the entire tank.
  • Robust Construction: Compact structure with durable components for long-term industrial use.

Application Scenarios

Livestock Manure Treatment Agricultural Waste Recycling Sludge Treatment
Fertilizer Production 1 Fertilizer Production 2 Fertilizer Production 3

Manufacturing Excellence

With large-scale production capacity and multiple quality inspections, we ensure compliance and reliable performance. Our engineering team provides end-to-end solutions, from process design to installation and commissioning.

Factory Facility 1 Factory Facility 2 Shipment Inspection

Frequently Asked Questions (FAQ)

Q1: What materials can be processed with this turner?

Our equipment is suitable for livestock manure (cow, pig, chicken), agricultural straw, sludge from sewage plants, sugar mill residues, and other organic waste materials.

Q2: How does the Wheel Disc Turner improve the fermentation cycle?

By utilizing symmetrical high-speed rotating discs, the machine ensures thorough oxygenation and cooling. This mechanical turning can shorten the maturation cycle by 7–10 days compared to traditional methods.

Q3: Is the machine easy to operate?

Yes, the machine features a PLC control system and can be operated manually or via remote control. It includes lifting functions and forward/reverse rotation for flexible maneuvering.

Q4: What is the typical lead time for delivery?

Standard models can typically be shipped within 15 days. For customized solutions involving specific spans or depths, delivery usually takes 15–30 days.

Q5: Do you provide on-site installation and training?

Yes, we provide professional installation services and comprehensive operator training to ensure your project starts smoothly and operates efficiently.

Q6: Can the size of the final product be adjusted?

While the turner manages the fermentation stage, our complete production lines include granulators with customizable molds to produce fertilizer particles of different sizes and shapes.

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