Wheel Disc Compost Turner Machine for Fermentation - Large-Scale Organic Waste & Livestock Manure Composting Equipment

Product Description

⚙️Product Overview

Wheel Disc Compost Turner Machine

The Wheel Disc Compost Turner Machine is a professionally engineered product designed for the bio-fermentation process of organic waste. It performs essential mixing, cooling, oxygen infusion, and material transfer during the production of organic fertilizer.

Wheel Disc Compost Turner Machine
  • Power: 44–45.6 kW
  • Processing Capacity: 280–600 m³/h
  • Applicable Materials: Livestock manure, straw, distillery residues, cake meals, sludge, and other organic wastes.
  • Applications: Organic fertilizer plants, sewage treatment plants, seedling substrate factories, sugar mills, and breeding farms.
  • Performance: Innovative design, simple and robust structure, high automation, and thorough mixing with low energy consumption.
🔄Working Principle

After mixed fermentation materials are fed into the tank, the Compost Turner moves longitudinally, activating rotary discs. These high-speed discs lift and throw the material backward, facilitating cooling and oxygenation. The longitudinal and transverse travel mechanisms ensure all materials are shifted rearward to free up space for new intake, ensuring matured materials are ready for further processing at the end of the tank.

📊Technical Parameters
Model Disc Diameter Working Width Working Depth Power Throughput
XGFP-6000Φ1600mm56001000-1500mm44kw280-600m³/h
XGFD-10000Φ1600mm9600mm1000-1500mm44kw280-600m³/h
XGFP-15000Φ1600mm14600mm1000-1500mm44kw280-600m³/h
XGFP-6000Φ2200mm5600mm1200-1600mm44kw280-600m³/h
XGFD-10000Φ2200mm9600mm1200-1600mm45.6kw280-600m³/h
XGFP-15000Φ2200mm14600mm1200-1600mm45.6kw280-600m³/h
XGFP-20000Φ2200mm19600mm1200-1600mm45.6kw280-600m³/h
XGFP-30000Φ2200mm29600mm1200-1600mm45.6kw280-600m³/h
Equipment Advantages
Large scale equipment
Detail View 1
Detail View 2
  • Compact structure, simple operation, and durable construction.
  • Large span (6–30 m) and high working depth (up to 3 m).
  • Dual-wheel design with forward/reverse rotation and lifting function controlled by PLC.
  • Thorough mixing with no dead angles, available in manual or remote control modes.
  • Optimizes fermentation cycle by shortening maturation by 7–10 days.
🏭Application & Processing
Typical Application Scenarios

1. Livestock Manure: Rapid fermentation of cattle and pig waste into high-quality fertilizer.

2. Municipal Sludge: Safe and resource-efficient processing for urban treatment plants.

3. Agricultural Waste: Recycling straw and sawdust into high-quality base fertilizer.

Application view
Material processing
🚚Manufacturing & Logistics
Factory production
Shipment preparation
Machine assembly
Final delivery
Frequently Asked Questions
Q1: Are you a direct manufacturer? Yes, we provide one-stop production, processing, and sales services directly to customers, eliminating middlemen.
Q2: What materials can I process with this equipment? It is suitable for livestock manure, agricultural waste like straw/sawdust, municipal sludge, and other organic wastes.
Q3: How quickly can the equipment be delivered? Standard models can be shipped within 15 days, while customized solutions typically take 15-30 days.
Q4: Can the machine handle different particle sizes? Yes, the production line is multifunctional and can be customized with different ring moulds to adjust particle sizes.
Q5: Is there technical support for installation? We provide professional on-site installation and comprehensive operator training to ensure a smooth start-up.
Q6: Do you accept custom design requests? Certainly. Our engineering team can adapt designs to meet your unique site specifications and automation requirements.

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